Paddle Surface

Most pickleball paddle construction uses a sandwich design. A honeycomb material is “sandwiched” between two surface layers. This essentially creates an I beam and gives the core its strength. The surface layers are usually graphite, carbon fiber, or fiberglass.

TECH CORNER

2/7/20227 min read

Pickleball paddle surface
Pickleball paddle surface

Pickleball paddles are typically made using a technique called the "sandwich method," where the core is placed between two paddle face sheets. These sheets are made using composite materials that are specifically designed to endure the constant impact of the ball hitting the paddle. Similar to the core, different materials are used to create the face sheets, which can affect the overall performance of the paddle.

Composites are materials where the physical properties are mainly determined by the fibers used in their composition. This means that when the resin and fiber are combined, the performance of the composite is primarily influenced by the properties of the fibers themselves. Therefore, selecting the right type of fiber is crucial when designing composite structures for specific applications.
Before delving into the specifics of different materials, it's important to understand a couple of key concepts that provide a framework for this information. Strength refers to a material's ability to withstand external forces, while stiffness relates to its resistance to deformation. It's worth noting that stiffness and strength are independent characteristics, meaning a material can be very stiff but not necessarily strong, and vice versa.
Elongation is another important property to consider when evaluating materials for composite structures. It refers to the ability of a material to stretch and bend before reaching its breaking point. Generally, materials with higher elongation tend to be tougher and more resilient in demanding conditions.
Additionally, when comparing specific types of fibers commonly used in composites, it's observed that fiberglass has a higher tensile strength than carbon fiber. Tensile strength measures a material's ability to withstand a force applied over a specific area, making it a critical factor in determining the overall performance and durability of composite structures.

Carbon Fiber
Carbon fiber is renowned for its lightweight nature and its exceptional strength-to-weight ratio. It is widely recognized as the most durable material, offering superior control. However, when compared to other paddle faces, carbon fiber may not generate as much power.
The composition of graphite/carbon fiber consists of up to 95% carbon, resulting in the highest ultimate tensile strength. This strength refers to the force required to pull both ends of any length until it eventually breaks. Notably, carbon fiber exhibits the highest compressive strength and stiffness strength among all laminates, setting it apart from fiberglass.
In terms of stiffness, carbon fiber is approximately 5 times stiffer than fiberglass E type when considering weight, and it is 4.5 times stiffer than S glass by weight. This characteristic further highlights the superior rigidity of carbon fiber in comparison to other materials.

So what does this mean when it comes to constructing a Pickleball paddle? Well, instead of focusing on weight reduction by just a few ounces, the emphasis is on creating a paddle with a significantly harder hitting surface. This is achieved by making the paddle stiffer, allowing the face to transmit more of the ball's energy over a larger area. As a result, the ball doesn't bounce off the paddle as quickly or with as much force, which ultimately leads to better control but slightly less power.
In reality, while the core of the paddle plays a role in its overall feel, it is the paddle's surface that is responsible for transmitting the energy to the core. This means that the surface of the paddle is crucial in determining how the ball interacts with the paddle during gameplay.
When considering Carbon paddles, it's important to note that they should not have an aluminum core. This is because carbon can degrade aluminum over time. Instead, it is recommended to opt for paddles with Nomex or Polypropylene cores, as these materials are compatible with carbon and won't be negatively affected by it.

Fiberglass
Fiberglass is a highly popular composite material that is widely used in various industries. Its popularity stems from its affordability and excellent physical properties. Compared to other materials like carbon fiber, fiberglass offers a remarkable strength to weight ratio, making it a preferred choice for many applications. Additionally, fiberglass is known for its toughness, as it has the ability to withstand impacts and flex before reaching its failure point. There are two main types of fiberglass available, namely E glass and S glass. S glass, in particular, boasts a strength advantage of over 20% compared to E glass and is comparable to the strength of carbon fiber.
When it comes to playing, the fiberglass surface offers a unique advantage by providing a softer feel. This is because the surface has the ability to flex and absorb some of the ball's kinetic energy upon contact. As a result, the paddle surface is preloaded, allowing the ball to stay on the paddle for a slightly longer duration. This preloading effect acts like a trampoline, resulting in increased power but slightly reduced control. Additionally, using a fiberglass paddle can also enhance your ability to generate spin. The flexing nature of the fiberglass surface allows for prolonged contact with the ball, giving you more time to generate spin on the paddle surface.

Wood Composite
It's important to understand that a hybrid wood composite paddle is quite different from a traditional or inexpensive wooden paddle. The hybrid paddle incorporates a thin layer of wood veneer on top of a fiberglass or carbon fiber laminate. While wood veneer may not be commonly used in high-performance paddles, it offers several advantages when properly integrated into a hybrid composite design. One of these advantages is that the grain of the wood adds a unidirectional strength to the paddle. By aligning the grain with the length of the paddle, it provides rigidity in the areas where it is needed, similar to a unidirectional fiberglass or carbon fiber material.

Wood possesses a unique ability to naturally reduce noise and vibration due to its structure. It is made up of countless small cells and is classified as a viscoelastic material, combining characteristics of both viscous and elastic materials.
Viscous materials resist flow when stretched due to internal friction, similar to the resistance experienced when pouring honey. On the other hand, elastic materials stretch under stress but return to their original state once the stress is removed.
The elastic properties of wood contribute to its stiffness, allowing it to react quickly to stress. Meanwhile, the viscous component helps dissipate and absorb energy during ball contact, minimizing vibration and sound.
Furthermore, using a softer type of wood can also aid in adding spin to the ball without requiring a textured surface.

Not everyone opts for a wooden playing surface due to the high cost and time-consuming process of laminating and finishing it. This makes it less suitable for mass production environments where affordability is a primary concern. Additionally, if the intention is to cover the paddle with paint and graphics, using a wood surface becomes unnecessary and burdensome in terms of expenses and efforts.
From a playing perspective, the wood grain of a paddle offers added strength along its length, precisely where it is needed. This effectively minimizes paddle flex and allows for more powerful shots. Moreover, the viscoelastic properties of wood contribute to a more comfortable playing experience, particularly during long hours of play. These properties also make wooden paddles more neighbor-friendly by reducing the "pop" sound typically associated with pickleball paddles.
Lastly, the aesthetic appeal of wood cannot be overlooked. The natural wood grain patterns are unique to each player, adding a touch of individuality to their equipment. The overall appearance of wooden paddles is visually pleasing and enhances the overall experience of the game.

Textured Surfaces
In recent years, paddle manufacturers have been increasingly incorporating textured surfaces into their products. The idea behind this is that the rougher surface will enhance grip upon contact with the ball, resulting in more spin and preventing the ball from sliding on the paddle, especially in wet conditions or when playing with a harder ball.
There are two main methods of adding texture to the playing surface: molding it directly into the paddle or applying it as a finish. Each method has its own advantages and disadvantages.
When a texture is molded into the surface, it tends to be more consistent over time as it doesn't wear off easily. This means that players can rely on the same level of grip and spin throughout the lifespan of the paddle.
On the other hand, non-molded surfaces involve the addition of small particles, similar to sand, to the finish of the paddle. This creates a sandpaper-like surface that provides a nonslip grip. However, the drawback is that these particles have limited surface area to properly bind with the finish, causing them to gradually wear off to some extent.
Overall, the decision to choose a textured surface ultimately depends on personal preference and playing style. Some players may prefer the consistency of a molded texture, while others may find the added grip of a non-molded surface more beneficial.

You don't necessarily need a textured paddle surface to spin the ball. In fact, the surface texture doesn't play a significant role in generating spin. What really matters is the quality of the paddle surface itself. If the finish or the actual playing surface of the paddle is too hard, it will hinder your ability to spin the ball effectively. On the other hand, a softer playing surface with a matching finish can still allow you to generate a considerable amount of spin, even without a texture. Think of it like using snow tires on ice - they have a softer compound compared to summer tires, which enhances their stopping power. However, it's important to note that temperature can affect the hardness of the paddle surface. In very low temperatures, a softer playing surface may become harder, reducing your ability to create spin.

While a textured surface may seem appealing, there are a few downsides to consider. The main idea is that unless you're an advanced player, it's more beneficial to focus on developing your technique rather than relying on a quick advantage provided by a textured surface. Using a textured paddle may tempt you to spin the ball when it's not necessary, leading to a higher number of unforced errors. These errors can have a more detrimental impact on the outcome of your game compared to not having enough spin on the ball. So, it's important to prioritize skill development over relying solely on equipment features.

Textured surfaces can have a drawback of reducing the lifespan of the ball as they have the potential to cut into its surface. This issue is further aggravated by the fact that the damaged ball surface can lead to debris being picked up and transferred to the paddle, causing damage to its surface as well. Therefore, it can be concluded that a textured surface is not necessarily better than a non-textured surface, unless you are an advanced player with a skill level of 4.0 to 4.5, someone else is providing the balls, and you frequently engage in outdoor play during heavy rain or extremely cold temperatures. In such specific circumstances, a textured surface may prove to be beneficial.

Graphite
The surfaces of graphite paddles are typically thin, which appeals to certain players who enjoy the fast and responsive bounce of the ball. Graphite faces are particularly popular among players who desire a balance between control and power. These paddles are especially suitable for intermediate players who are looking to enhance and fine-tune their skills on the court.

Kevlar
Kevlar, a material renowned for its strength and lightness, is highly durable and resistant to wear and tear. Paddle faces crafted from Kevlar provide exceptional control thanks to its ability to absorb shock, making it an ideal option for players who prioritize precision and finesse in their gameplay.